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fuel gauge sending unit
sammidog
#1 Print Post
Posted on 04/01/12 - 6:53 PM
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My fuel gauge reads low I think. I pulled it out and when the cork is totally down it reads empty. when it is 90 degrees from verticle it reads 1/2 and when it is fully up it reads full. The gauge seems to be reading fine but i think the cork is saturated. i have about 25 gallons in the 60 gallon tank of my 1984 18 outrage and it is reading 1/8 of a tank. I understand it is better to have a reserve but it gets me nervous when I see it below empty and I still have 10-15 gallons left. Can I buy a replacement cork?

 
sammidog
#2 Print Post
Posted on 04/04/12 - 7:52 AM
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Ok. Here is what i did. I went to the hardware store and bought a cirk stopper. It is a little larger at the top and a littler smaller at the bottom but overall boyancy is about the same as original. I filed the sender shaft to remove the old cork(which was twice the weight as the new one). I drilled a hole in the new shaft to accept an r-clip to hold the new cork in place. Before assembly i coated the cork with west system epoxy. My concern is if the ethanol will attack the epoxy but west has directions on how to build a gas tank so im thinking not. I will keep you posted. The good news is the old float read almost empty, the new float reads 1/4 so i think its fixed.

 
Derwd24
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Posted on 04/04/12 - 12:17 PM
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Great fix, well done!


Dave - 1983 Outrage 22
 
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