View Thread
Before Posting, Please Read Our Posting Guidelines Below.

1. Use the full 4 digit year for everything you are asking your question about. Example: 1962, 1988, 2000, 2011
2. Include the correct name of your Whaler model. Example: Montauk 17, Montauk 170, Outrage 26, Outrage 260
3. Include the length when necessary. Example: 16, 17, 18, 20, 22
4. Do not post your email address anywhere on this site as it is already in your user profile.

 Print Thread
windshield extension?
av8djc
#1 Print Post
Posted on 07/04/16 - 8:21 AM
Member

Posts: 3
Comments: 0
Joined: 07/03/16

Has anyone had a windshield extension made or know of a company that does this? I'm tired of getting blasted with air coming over the stock windshield on my 1966 Nauset. I'm thinking of a plexiglass piece that will mount on the outside of the current windshield and come up 8 or 10 inches above the current wood cap.

Dave


(please follow guideline #1 at the top of this page and use the full 4 digit year. Thanks)


Edited by Joe Kriz on 07/04/16 - 11:25 AM
 
Phil T
#2 Print Post
Posted on 07/04/16 - 8:37 AM
User Avatar
Administrator
Personal Page
Personal Album
Project Albums

Posts: 7043
Comments: 6
Joined: 03/26/05

Given how brittle the windshield is I would consider having a new one made.

You can use the existing one and make a template of the design for the fabricator.

Without a location, we are not able to give you a local shop recommendation.


Edited by Phil T on 07/04/16 - 8:38 AM
 
av8djc
#3 Print Post
Posted on 07/04/16 - 8:53 AM
Member

Posts: 3
Comments: 0
Joined: 07/03/16

Thanks Phil,
To clarify a bit the Nauset has a wood console with a wooden framed windshield with real glass in it. I'm thinking of mounting the new Plexiglas extension to the outside of the wooden frame. I'm hoping someone has done this before if not I'll probably have to get some cardboard and bend up a pattern and have someone make the bends for me.

 
mtown
#4 Print Post
Posted on 07/04/16 - 10:34 AM
Member
Personal Page

Posts: 613
Comments: 5
Joined: 07/06/08

You can easily make one yourself. Call a local plastics supplier. I used a 5/16" polycarbonate if I recall correctly.

Made my pattern. Put tape where I was cutting. Used a circular saw to cut and sanded/filed to de-burr the edge.
Then marked with sharpie where the bends were and used a heat gun 1500 watt, and placed the bend area at the edge of plywood work bench. Kept pressure on sheet. When temp was right it easily bent till I stopped the pressure.

I happened to have some of the plastic around and played with scraps before I made the finished product but it was very easy and inexpensive.
The plastic place will probably even give you some scraps.
You may need a special bit to drill holes, and will need the rubber "wellnuts?" if you can find them.

 
av8djc
#5 Print Post
Posted on 07/04/16 - 11:53 AM
Member

Posts: 3
Comments: 0
Joined: 07/03/16

mtown thanks for heat gun Idea. I've done a good bit of plexiglass work but always used an oven. For the wellnuts I'm guessing you mean the rubber things that allow some shrinkage and expansion around the screws. I've used soft rubber tube cutting it a little high and a screw with a finish washer ( the things that allow a screw head to seat flush) Works great.

 
Jump to Forum:
Bookmark and Share
Today's Date & Time
November 16, 2024 - 8:19 AM
Visit our Sponsors
Carver Covers - The Best Covers Under The Sun


Specialty Marine - Parts and Accessories


Wm. J. Mills and Co. - Boston Whaler Canvas


Nauset Marine - Whaler Parts and Accessories



Click on logo to visit site
View all Sponsors Here
Users Online
Welcome
Rogier664
as the newest member

· Guests Online: 2
· Members Online: 0
· Total Members: 50,389
Login
Username

Password

Remember Me


Not a member yet?
Click here to register.

Forgotten your password?
Request a new one here.
Top 5 Models Posted
· Montauk 17 1,637
· Sport 13 1,366
· Outrage 18 556
· Nauset 16 402
· Sport 15 365

View all Models Here
Render time: 0.18 seconds Copyright WhalerCentral.com © 2003-2024 86,516,930 unique visits