View Thread
Before Posting, Please Read Our Posting Guidelines Below.

1. Use the full 4 digit year for everything you are asking your question about. Example: 1962, 1988, 2000, 2011
2. Include the correct name of your Whaler model. Example: Montauk 17, Montauk 170, Outrage 26, Outrage 260
3. Include the length when necessary. Example: 16, 17, 18, 20, 22
4. Do not post your email address anywhere on this site as it is already in your user profile.

 Print Thread
How to build a casting platform
Binkie
#1 Print Post
Posted on 01/06/08 - 2:56 PM
User Avatar
Member
Personal Page

Posts: 2012
Comments: 0
Joined: 12/19/05

I built this teak casting platform to fit the rear portion of my `61 13 ft. Whaler. It could be modified to fit many other Whalers, either as a forward or rear casting platform I used teak for this one, as the teak interior, seats and seat clamps were in the boat when I bought it, and were not going to be used during the modification, and restoration. Cypress would also be another good wood to use, and it is much more inexpensive than teak. Years ago, I built a 6`x2` dive platform for my 25 ` Bertram using cypress, and the same method, and it held up for many years, and weathered to look like teak. It may still be around.
Here is a pic of the finished casting platform. It is hinged in the center so it folds back on itself, and creates a large storage space underneath, something badly needed on the 13 footer. It is removed by just lifting out of the boat it is not fastened to anything.
http://i27.photobucket.com/albums/c19...titled.jpg

The wood was ripped into strips (3/4"x1 1/2") a couple of inches longer than needed
and the filler pieces between the main strips were cut to 6" long
[url]http://i27.photobucket.com/albums/c191/floridaboy2053/Whaler%20repair/castingplat1.jpg[/url]

On a piece of plywood lay out the outline of the platform with a pencil, and make sure the corners are square.
http://i27.photobucket.com/albums/c19...tplat2.jpg

Lay out the loose pieces on the plywood, and make sure the six inch pieces are all in line with a framing square. Next draw a perpendicular pencil line (3) over the 6" sections.
http://i27.photobucket.com/albums/c19...tplat5.jpg
http://i27.photobucket.com/albums/c19...tplat3.jpg

Next mark the center of each piece, using a square and marking down from the center line. I used a 3/8" stainless threaded rod, (Home Depot) Drill holes in each piece of wood larger than the threaded rod, so the rod will slip easily through the wood.
http://i27.photobucket.com/albums/c19...tplat6.jpg

The threaded rods laid over the center lines and the holes are drilled
http://i27.photobucket.com/albums/c19...tplat4.jpg

The deck is separated where it will be hinged, the rods are cut about at least 3 inches longer than needed, and the rods are inserted in the holes.
http://i27.photobucket.com/albums/c19...tplat7.jpg

Glue, (I used Elmer's exterior glue, resinol glue can also be used. Don`t use expanding glue as it will expand before you get a chance to tighten the nuts on the rods.) each piece, and when everything is glued, tighten the nuts on the rods to squeeze the whole thing together, and let the glue set up. Of course you need to countersink the holes for the nuts.
http://i27.photobucket.com/albums/c19...tplat8.jpg

http://i27.photobucket.com/albums/c19...plat10.jpg

Next lay the sections of the deck on saw horses and sand flat with your belt sander start with 60 grit. Because you built the deck on a sheet of plywood, it is fairly flat to begin with. After it is smooth, measure the exact length, lay it out and cut it with your cutoff saw. Next use your router with a roundover bit, to dress all the edges.
http://i27.photobucket.com/albums/c19...tplat9.jpg
http://i27.photobucket.com/albums/c19...plat11.jpg
http://i27.photobucket.com/albums/c19...plat12.jpg

Lastly screw on the stainless piano hinge (Home Depot) You can apply teak oil if desired to both teak or cypress.
http://i27.photobucket.com/albums/c19...plat14.jpg

Rich

(Rich, you can edit any of your posts by clicking on the "Edit" button in the lower right of each post)


Edited by Joe Kriz on 01/21/12 - 10:23 AM
Rich
 
Phil T
#2 Print Post
Posted on 01/06/08 - 3:24 PM
User Avatar
Administrator
Personal Page
Personal Album
Project Albums

Posts: 7043
Comments: 6
Joined: 03/26/05

That is truly amazing! I am at a loss for words.

Thanks Bink!


1992 Outrage 17 I
2019 E-TEC 90, Viper 17 2+
2018 Load Rite Elite 18280096VT
 
scrimshaw
#3 Print Post
Posted on 01/06/08 - 3:48 PM
Member

Posts: 437
Comments: 0
Joined: 09/09/07

Sweeet

 
Yiddil
#4 Print Post
Posted on 01/06/08 - 8:34 PM
Member
Personal Page

Posts: 181
Comments: 2
Joined: 04/29/05

Nice job Binkie, Looks great! Eventually I will pop one into the 64 13 I have. I have a casting deck in the Nantucket, but it came to me as a Lounge unit extention so i mostly relax on it...see my picks somewhere...but the 13 could always use so more wood...Smile and you do it wellSmile


Henry AKA THE YIDDIL
 
cajanwhaler
#5 Print Post
Posted on 01/07/08 - 3:32 AM
Member

Posts: 14
Comments: 0
Joined: 04/11/05

Bink ,what a great job. Any photo`s after oiled up ?

 
MW
#6 Print Post
Posted on 01/07/08 - 3:41 AM
Member
Personal Page

Posts: 1827
Comments: 10
Joined: 01/08/06

Excellent work !
mw

 
Binkie
#7 Print Post
Posted on 01/07/08 - 3:45 AM
User Avatar
Member
Personal Page

Posts: 2012
Comments: 0
Joined: 12/19/05

cajunwhaler,
I never put any finish on it, at least not yet, as the boat lives in the garage.

rich

 
Jump to Forum:
Bookmark and Share
Today's Date & Time
November 24, 2024 - 7:43 AM
Visit our Sponsors
Nauset Marine - Whaler Parts and Accessories


Specialty Marine - Parts and Accessories


Carver Covers - The Best Covers Under The Sun


Wm. J. Mills and Co. - Boston Whaler Canvas



Click on logo to visit site
View all Sponsors Here
Users Online
Welcome
AuntiesMontauk
as the newest member

· Guests Online: 6
· Members Online: 0
· Total Members: 50,390
Login
Username

Password

Remember Me


Not a member yet?
Click here to register.

Forgotten your password?
Request a new one here.
Top 5 Models Posted
· Montauk 17 1,638
· Sport 13 1,366
· Outrage 18 556
· Nauset 16 402
· Sport 15 365

View all Models Here
Render time: 0.15 seconds Copyright WhalerCentral.com © 2003-2024 86,552,820 unique visits