View Thread
Before Posting, Please Read Our Posting Guidelines Below.

1. Use the full 4 digit year for everything you are asking your question about. Example: 1962, 1988, 2000, 2011
2. Include the correct name of your Whaler model. Example: Montauk 17, Montauk 170, Outrage 26, Outrage 260
3. Include the length when necessary. Example: 16, 17, 18, 20, 22
4. Do not post your email address anywhere on this site as it is already in your user profile.

 Print Thread
replacing core wood in hatch covers
Twistoffate
#1 Print Post
Posted on 01/15/11 - 6:29 PM
Member

Posts: 3
Comments: 0
Joined: 01/15/11

The core wood in my two forward hatch covers on my 1997 240 outrage has rotted. Also, the fiberglass pannel on the inside of the hatch cover has seperated from the upper pannel. Does anyone know how the seam where the upper and lower fiberglass pannels meet is made? It looks like I could probably take a utility knife and seperate the two pannels and replace the wood easy enough, just not sure how to put the two pannels back together and keep them that way. Any help would be greatly appreciated. Thanks, Bob

 
TechTeach
#2 Print Post
Posted on 01/16/11 - 7:33 AM
Member
Personal Page

Posts: 120
Comments: 1
Joined: 06/09/09

Not sure about those specific hatches, but you need to remove the core, a utility knife ain't gonna do it.
Keep the original core and layup glass over the new core, balsa, plywood or some fancy composite if you want.

Pictures would help to get a true diagnosis.

 
Twistoffate
#3 Print Post
Posted on 01/17/11 - 8:15 AM
Member

Posts: 3
Comments: 0
Joined: 01/15/11

Thanks. I will take a few pictures and post. I'm probably not explaining the problem well. Bob

 
Phil T
#4 Print Post
Posted on 01/17/11 - 8:47 AM
User Avatar
Administrator
Personal Page
Personal Album
Project Albums

Posts: 7043
Comments: 6
Joined: 03/26/05

I think your explanation is pretty clear. 

The cover is wood wrapped in fiberglass and the gelcoated. There isn't really a seam per se. 

My bow locker cover separated at one corner and the wood was rotted. The cause of the failure was the cover hinge holes got elongated due to the heavy pounding in rough seas. 

I cut back the inside fiberglass/gelcoat layer and removed the rotted wood.  The total area was 6"x 2". I used marine Tex to fill the void. While not the best repair, it has held up. 

You might cut apart the cover to separate the two halves. Use a chisel to remove the wood and  cut a piece to fit.  Seal the piece with epoxy and then use epoxy to bond it to the top and bottom cover layer. 

Getting the right finished thickness will be key. 


1992 Outrage 17 I
2019 E-TEC 90, Viper 17 2+
2018 Load Rite Elite 18280096VT
 
Twistoffate
#5 Print Post
Posted on 01/17/11 - 5:31 PM
Member

Posts: 3
Comments: 0
Joined: 01/15/11

Thanks Phil. I'll give it a try. Bob

 
whalerman
#6 Print Post
Posted on 01/18/11 - 1:37 PM
Member

Posts: 540
Comments: 5
Joined: 06/26/07

Hi, I had to do mine last winter and it came out ok, not factory but still not bad. 1/3 of mine was rotted and what was not was a bear to try and get it to release. I just did the area that was rotted as I was affraid that I might end up buggaring up the outer skin, the part that you would see. The core was balsa mat about 1"squares and what I used to replace the bad area was starboard, had never worked with it and thought to try it out. Result was good, used epoxy to seal and glue everything together. All in all after a year I'm still pleased with the repair. Good luck!


Edited by whalerman on 01/18/11 - 1:38 PM
THOM : 1999 Outrage 18, 2012 E-TEC 150, 2012 EZ Loader trailer
 
Jump to Forum:
Bookmark and Share
Today's Date & Time
November 14, 2024 - 3:44 PM
Visit our Sponsors
Nauset Marine - Whaler Parts and Accessories


Wm. J. Mills and Co. - Boston Whaler Canvas


Carver Covers - The Best Covers Under The Sun


Specialty Marine - Parts and Accessories



Click on logo to visit site
View all Sponsors Here
Users Online
Welcome
Rogier664
as the newest member

· Guests Online: 3
· Members Online: 0
· Total Members: 50,389
Login
Username

Password

Remember Me


Not a member yet?
Click here to register.

Forgotten your password?
Request a new one here.
Top 5 Models Posted
· Montauk 17 1,637
· Sport 13 1,366
· Outrage 18 556
· Nauset 16 402
· Sport 15 365

View all Models Here
Render time: 0.16 seconds Copyright WhalerCentral.com © 2003-2024 86,512,327 unique visits