Thread subject: Whaler Central - Boston Whaler Boat Information and Photos :: 30 hp johnson repair manual

Posted by VW Whaler on 05/21/18 - 8:20 AM
#1

Is there a place online that has a 1980's 30hp Johnson outboard manual to look at? I had some carburetor issues and now trying to put the gas lines back on but need a diagram to get it right . :)
Thanks,

Posted by Weatherly on 05/21/18 - 8:39 AM
#2

Take a look at www.marineengine.com where they have outboard motor parts sections and diagrams.

For example: http://www.marineengine.com/parts/joh...l=J30RLCOA

Edited by Weatherly on 05/21/18 - 8:41 AM

Posted by VW Whaler on 05/21/18 - 9:17 AM
#3

Excellent! Thanks!

Posted by Walt Krafft on 05/21/18 - 4:29 PM
#4

Go directly to the source. http://shop2.evinrude.com/Index.aspx?...p;siteid=1

Posted by VW Whaler on 05/25/18 - 12:09 PM
#5

does anyone know the fuel line layout with the auto primer on the johnson 30? I took it all apart last weekend and now need to get the hoses correct. does either of the small hose matter on which side they go to on the primer ?

Posted by Weatherly on 05/25/18 - 12:55 PM
#6

The large barb on the body of the primer solenoid assembly is fuel intake. The two small barbs on the head of the primer solenoid assembly (opposite the schrader valve) is outflow to carb. It does not matter which side you attach the two small hoses since fuel flows out via a Y-channel.

FYI - Both Marine Engine and Evinrude use the same diagrams, part numbers, and pricing. They are essentially the same "source" for OMC parts. Marine Engine is much more consumer-friendly and they have a fixed shipping rate of $7.95 for up to 5 lbs in the 48 states.

Posted by VW Whaler on 05/29/18 - 5:57 AM
#7

Weatherly that was a big help telling me about the fuel line.
I got the motor running again. Hopefully it will be ok. I did not find any real smoking gun issues with the carburetor.
My problem is it will run great for awhile and then start to loose power. And go slower and slower till it just can idle along.
I thought it might be junk in the carb bowl with it clogging a jet as it goes faster and the later falls out and is good again.
Maybe a heat issue? thoughts? Runs well in the driveway and i need to get it going on the lake to test it out. soon as it stops raining!
Cheers..

Posted by EJO on 05/29/18 - 11:53 AM
#8

There might be a restriction in the fuel line to the carb, due to degrading of the fuel line because of "modern" gasoline (ethanol). Some hoses flake and it hasn't reach your bowl yet but it does impede the flow.

Posted by Weatherly on 05/30/18 - 7:12 AM
#9

Erick:

What is the age and condition of the fuel pump? If the internals are more than 10 years old, buy the fuel pump rebuild kit for $25.

http://www.marineengine.com/newparts/...OMC0398514

Also, when you experience the cruising speed slowing symptoms, what happens if you hit the key to prime fuel to the carb via the primer solenoid assembly? Does engine speed up?

Have you done a compression and spark test on this motor?

Have you serviced the thermostat and replaced the impeller/water pump recently? A water pump kit with housing is $40.

Posted by VW Whaler on 05/31/18 - 7:41 AM
#10

Hmmm good ideas, The fuel line is new the pump we replaces last year and it had chucks of gasket in it. If i remember right, i was able to pump the fuel bulb to keep it going so maybe a bad pump? Maybe the pickup in the tank? More to look at just getting all these good ideas in my head for the next time I can actually look more into it. Next is to run it on the lake to see if it is still doing the problem.

Posted by Weatherly on 05/31/18 - 8:01 AM
#11

I suggest you open, inspect, clean again the screen filter on the main pump and also remove, inspect, and clean the tiny strainer filter located inside the head of the primer solenoid assembly.