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Fuel inlet johnson 90 is broken-need to rig
TurboCat	#1  Posted on 08/25/16 - 2:36 PM
Member Posts: 5 Comments: 0 Joined: 10/18/07	Hey guys so my fuel inlet on my johnson 90 (1983) is broken (leaking) and I just found out replacement bowls are not available for my motor. I drilled out the inlet and successfully removed it without doing any harm to the bowl itself. I'm thinking of drilling it and tapping it and using a barbed fitting. Has anyone run into this problem before or have any concerns with the way I'm gonna go about fixing it?
TurboCat	#2  Posted on 08/25/16 - 2:43 PM
Member Posts: 5 Comments: 0 Joined: 10/18/07	http://s133.photobucket.com/user/LT28...y.jpg.html Edit to fix link. IMG is not supported. Edited by Phil T on 08/25/16 - 4:18 PM
fitz73222	#3  Posted on 08/25/16 - 4:16 PM
Member Posts: 67 Comments: 0 Joined: 02/23/16	I wouldn't think twice about doing it. Just make sure that the fitting ID is the same as or larger than the plastic fitting it replaces to prevent a lean situation so measure the fitting ID. The barb may be 1/4 or 5/16 but it is the ID that matters. I'm thinking a 1/8 pipe tap would work in the casting but you will need to check that once you break off and clean out that pressed in fitting. Ace Hardware probably has all the hardware you need to build a new fitting.
TurboCat	#4  Posted on 08/25/16 - 5:19 PM
Member Posts: 5 Comments: 0 Joined: 10/18/07	Thanks for the reply! It's finished and leak free now. 1/8 npt to 5/16 barb ended up having a slightly larger i.d. than factory. I used a blind tap and left about 1/8 of material in the top of the hole. That way it doesn't effect the gaskets ability to seal. It's funny I think I spent more time searching the Internet than I did actually fixing the problem.
TurboCat	#5  Posted on 08/25/16 - 5:19 PM
Member Posts: 5 Comments: 0 Joined: 10/18/07	I'd post pics but the IMG or html don't seem to be working right
TurboCat	#6  Posted on 08/25/16 - 5:21 PM
Member Posts: 5 Comments: 0 Joined: 10/18/07	Excellent advice Fitz you hit the nail on the head there. Sizes and all